X-Lite® Plus combines strength, flexibility, and sustainability in one advanced splinting solution. Its lightweight, low-temperature thermoplastic construction allows clinicians to create precise, customized casts and splints with ease. The breathable mesh design promotes airflow and skin comfort, while the eco-friendly composition helps reduce environmental impact without compromising performance.
Ideal for therapists and clinicians seeking a reliable, patient-friendly material that supports both clinical outcomes and sustainability goals.
X-Lite® has been engineered to benefit the environment and your health in more ways than one. It’s unique structure and features makes it the ideal alternative to industry standard casting materials.
Non-toxic material:
For the industry standard synthetic casting tapes, the isocyanates have negative effects on your health such as irritation and asthma, requiring special ventilation equipment, apron, gloves and a mask in order to protect the therapist. In the manufacturing process for all X-Lite® materials, any toxic instances are extracted, making it 100% free from isocyanates and fibreglass.
Less waste:
Due to the robust nature of X-Lite®, you are able to reheat it any number of times, therefore allowing the therapist to use all of the material without having to waste any. This is especially impressive when compared to the standard market material which isn’t reusable, causing a lot of waste.
Ideal material:
The cotton resin and reactive impregnation means that there is no risk for the patient or therapist. Less material is required requiring only two layers therefore less material will be used. It is patient friendly, economic and safer for health and the environment.
Features
- Low-temperature thermoplastic activation
- Open mesh design for superior ventilation
- Soft laminated fabric for added comfort
- Excellent memory and contouring ability
- Non-toxic and latex-free
- Suitable for a wide range of splinting applications
Key Benefits:
Eco-Friendly & Biodegradable
Designed to reduce waste and environmental impact.
Lightweight & Breathable
Open mesh structure improves airflow and patient comfort.
Soft Fabric Surface
Gentle on skin, reducing irritation and pressure points.
Strong Yet Flexible Support
Maintains structural integrity while allowing controlled movement.
Easy to Mold & Remold
Low-temperature thermoplastic conforms precisely to anatomy.
Reusable & Efficient
Can be reheated and reshaped, minimizing material waste.
Instructions for use:
- X-Lite® should be heated in a splint bath set at 155-158°F.
- Heat 3D-LiteTM in an oven set at 80° C or an infrared oven at 60° C for 1.5 min. You can also use a heat gun for smaller pieces.
- X-Lite® sheets should be immersed in water for approximately 1 minute, and the rolls approximately 3 minutes. Make sure the water penetrates the rolls.
- Always ensure that the material is properly heated before you start working.
- Use tongs to remove X-Lite® from the water bath to avoid direct contact with the water.
- Allow excess water to drain from the material. The material itself will not become warm.
- Protect and cover any wounds or scarring with appropriate dressings. For fracture casting or splinting, apply a stockinette and proceed with underpadding to protect the skin before applying the material.
- Spot heat areas on the splint for permanent bond of accessories, straps and hooks.
- Re-shape any number of times for the same patient. Reheat unused leftovers and rolls.
- Make small changes by spot heating a completed cast or splint with a regular hairdryer. Always keep your own hand close to the area you heat to avoid burning the patient.
- Cool the splint or cast with cold packs or ice spray for faster setting.
.png)